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Gary Sutherland
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 Posted: Tuesday March 4th, 2008 10:32 pm
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That's awesome!

Will the input power be twelve individual cords/circuits, or will it have breakers and a single 100amp or ? service to supply it?

 

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Gary Sutherland
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 Posted: Tuesday March 4th, 2008 10:32 pm
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Double post.

Last edited on Tuesday March 4th, 2008 10:33 pm by Gary Sutherland

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johnny christmas
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Joined: Monday January 8th, 2007
Location: Wood-Ridge, New Jersey USA
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 Posted: Tuesday March 4th, 2008 11:04 pm
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John Lomnicki SR wrote: Great JOB!!!!!  Thanks for the post.

It has been said that imitation is the most sincere form of flattery.  I want to imitate you.  Do you happen to have a parts and/or source list?  I am not in the business, so it is difficult to figure out exactly what you did and how.  I believe that I will be making very similar boxes this Summer!

if thats the case ill be flattering the h e l l out of him LOL (if i can find an enclosure to match that is)



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laser633
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 Posted: Tuesday March 4th, 2008 11:10 pm
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Very nice panelwork!  I too would like to see a viwe of the front. 

Ed

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sawyer1206
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Joined: Saturday December 16th, 2006
Location: Angleton, Texas USA
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 Posted: Tuesday March 4th, 2008 11:51 pm
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John Lomnicki SR wrote: Great JOB!!!!!  Thanks for the post.

It has been said that imitation is the most sincere form of flattery.  I want to imitate you.  Do you happen to have a parts and/or source list?  I am not in the business, so it is difficult to figure out exactly what you did and how.  I believe that I will be making very similar boxes this Summer!


I can give you a material list and a price that I paid for it, hopefully you can find some if not all of it cheaper.


      ITEM                                          Supplier                                 Price

1- 24” x 30” x 6” NEMA 3 Enclosure      Houston Electric Surplus            150.00

1- Sheet of Aluminum .125 x 24” x 48”   Sheet Metal Supplier                  65.00

48  Decora duplex receptacles              Home Depot                             55.00

5’  2” Panduit Wireway                        ElectricWholesale  Supplier           35.00

2   500’ rolls of 14 ga THHN wire            Home Depot                             70.00

    A lot of tywraps                             Home Depot                              30.00

2   Blue Cold Cathode Light Kits             ebay                                       10.00

30  3 gang fuse blocks                         Electronic Parts Outlet(surplus)    35.00

You can save money by purchasing some material off ebay:

Panduit Wireway

http://cgi.ebay.com/24-Panduit-style-wiring-duct-cable-wire-management_W0QQitemZ320223829749QQihZ011QQcategoryZ92078QQssPageNameZWDVWQQrdZ1QQcmdZViewItem

Decora Receptacle

http://cgi.ebay.com/White-15A-decora-decorative-Receptacle-20pc_W0QQitemZ310028753465QQihZ021QQcategoryZ20597QQssPageNameZWDVWQQrdZ1QQcmdZViewItem

Of course you wouldn’t try to buy from surplus dealers in Houston and try to have it shipped. But you have similar places  Minnesota such as:

Enclosurure                                            
H & H Buying & Selling, Minneapolis, MN 888-588-6560 (Fax 612-588-7726) N. Hornbaker



I will Post a picture of the front later tonight.



Last edited on Tuesday March 4th, 2008 11:53 pm by sawyer1206



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sawyer1206
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 Posted: Wednesday March 5th, 2008 12:04 am
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Gary Sutherland wrote: That's awesome!

Will the input power be twelve individual cords/circuits, or will it have breakers and a single 100amp or ? service to supply it?

 


The Enclosure will be outside, I am building a acrylic cover to go over the front of the enclosure. The enclosure will be about 50' from my 200 Amp panel so I am going to run two 3/4" Sealtite flexible metal conduits with six 20 amp circuits in each conduit. The benefit of doing it this way is that I will be able to roll up the conduit after the season and store it with the enclosure.

Last edited on Wednesday March 5th, 2008 12:05 am by sawyer1206



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John Lomnicki SR
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 Posted: Wednesday March 5th, 2008 12:32 am
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Thanks for the listing of parts.  I have reviewed your posts and pictures.  The parts list really assisted me in a grasping the entire concept.

Since, I have never really been a metalworker, I am a bit unclear about how to make the rectangular holes for the outlets.  If you would share your technique, it would be much appreciated.

BTW- Two years ago I put in my 2nd 200 amp panel.  This year I will be placing sub-panels from that panel to power the different parts of my display.  All the wiring will be underground and permanent.  The objective is to cut down on the number of extension cords.  This box will really make the difference in this project.

I probably could use one or two 96 channel boxes in the front yard.  It is probably easier to build them together.  The design is so clean and I probably can lift the box without a crane...  By the way how much do you think the completed unit weighs?



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sawyer1206
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Joined: Saturday December 16th, 2006
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 Posted: Wednesday March 5th, 2008 01:44 am
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Cutting the plugs was actually the easy part. I layed out a grid lines on the cover equally spacing the plugs. After the grid lines were laid out I drilled 3/8" holes in the corners and cut them out suing a jig saw. Maybe a picture of the front will help.

Oh, the box weighs 65 lbs, not to heavy for one person to move around.





 

 

 



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ChuckHutchings
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 Posted: Wednesday March 5th, 2008 02:00 am
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sawyer1206 wrote: <SNIP I drilled 3/8" holes in the corners and cut them out suing a jig saw. <SNIP REST>


What part of that occurred to you as being "easy"! :shock: That sounds like work to me!

Can't you use some sort of punch or something for that?

 



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txgstraitbullrider4
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Joined: Friday February 23rd, 2007
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 Posted: Wednesday March 5th, 2008 02:00 am
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WOW now where do u live at :laughing::laughing:

 

Looks great tho nice job



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Iam still trying to get back underground grrrrr no job right now. US Silver Corporation layd me off and iam out of a job know matter what US Silver Corp says iam a miner and always be a miner so there HA HA HA.
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sawyer1206
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 Posted: Wednesday March 5th, 2008 02:06 am
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ChuckHutchings wrote: sawyer1206 wrote: <SNIP I drilled 3/8" holes in the corners and cut them out suing a jig saw. <SNIP REST>


What part of that occurred to you as being "easy"! :shock: That sounds like work to me!

Can't you use some sort of punch or something for that?

 

Yes, Greenlee makes a punch for a regular duplex receptacles but you need to drill 3 holes for each outlet and use two seperate punches. A little labor intensive for the amount of receptacles I had to cut........do I still get to keep my A+++?



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ChuckHutchings
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 Posted: Wednesday March 5th, 2008 02:14 am
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I suppose so, but only for doing it the manly way! ;)

Very nice workmanship. I could never use a jigsaw that neatly.

Last edited on Wednesday March 5th, 2008 02:15 am by ChuckHutchings



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John Lomnicki SR
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 Posted: Wednesday March 5th, 2008 04:08 am
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This will probably take a little while to assemble the components, then putting it together should be very interesting.  I was looking at metal boxes at Menards today, but I will probably be going to the local electrical supply house.   

Thanks for all your helpful posts.



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johnny christmas
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Joined: Monday January 8th, 2007
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 Posted: Thursday March 6th, 2008 04:31 pm
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my buddy just called and told me he can get me the box for $100...HIS price that the guy would give him

WOOHOO!!!



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sawyer1206
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Joined: Saturday December 16th, 2006
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 Posted: Friday March 7th, 2008 02:41 am
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johnny christmas wrote: my buddy just called and told me he can get me the box for $100...HIS price that the guy would give him

WOOHOO!!!

Congrats!!! That is an awesome price, Keep us updated as to your pogress.



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johnny christmas
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 Posted: Friday March 7th, 2008 02:58 am
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sawyer1206 wrote: johnny christmas wrote: my buddy just called and told me he can get me the box for $100...HIS price that the guy would give him

WOOHOO!!!

Congrats!!! That is an awesome price, Keep us updated as to your pogress.

he called me about an hour after my post
and said its mine for 120+ tax so its still a
good deal...i also have enough wire to do it
up so all i need to buy is the recepticles (sp?)
and the box...ill prolly get it in a few weeks
(i have the wire troughs in my trunk
from a previous job so i dont even have to get that)

personally i dont see the need for the 5 amp
fuses since i keep below the 8 amp allowence
per channel so im not going to bother with
those since i have a plexiglass vision for
adding 6 more controllers on top of the
existing 6 and those fuses would get in
the way (although i dont have those 6 
extra controllers...its a vision for future adds)

IF i get the box and do this project, ill start
a thread showing progress

Last edited on Friday March 7th, 2008 02:59 am by johnny christmas



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mcdeo
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Joined: Thursday December 20th, 2007
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 Posted: Friday March 14th, 2008 06:15 pm
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AMAZING, thank you for sharing.



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rangebob
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Joined: Tuesday November 13th, 2007
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 Posted: Sunday March 16th, 2008 04:52 pm
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I'm looking at your picts again and I'm not noticing any grounding.  How do you have the box and the outlets grounded.  I know that you have the grounding wire from the plug that is coming from the house.

 

Thanks.

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sawyer1206
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 Posted: Tuesday March 18th, 2008 12:41 am
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The Enclosure will be grounded through the equipment ground from my panel. I will bond a #12 wire to the cabinet which will effectivley ground the plugs and controllers.



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knute73
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Joined: Saturday August 11th, 2007
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 Posted: Tuesday March 18th, 2008 02:14 am
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Great job!  I don't know if I have the patients to do the detail you did.  Are the heat sinks from LOR?



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